Colossal Achievement! World’s First Francis Turbine with Largest Single Unit Capacity Successfully Developed

According to media reports on July 2nd, Harbin Electric Machinery Company has successfully developed and shipped the world’s first 500 MW ultra-large capacity Francis turbine runner. This significant achievement marks a historic breakthrough for China in the field of core equipment for high-head, large-capacity hydroelectric generating units.

This runner boasts a diameter of 6.23 meters, making it the largest Francis turbine runner in the world by physical dimensions.

A National Powerhouse! World's First Francis Turbine Runner with Maximum Single Unit Capacity Successfully Developed

Often referred to as the “heart” of a hydroelectric generating unit, this runner features a design with 21 precision buckets, standing 1.34 meters tall and weighing approximately 80 tons.

The runner’s core component, the hub forging, is crafted from martensitic stainless steel, setting a new world record for the largest forging of its kind. With respect to key performance indicators, this runner has achieved comprehensive improvements in hydraulic efficiency, operational stability, and pressure-bearing capacity, reaching international leading standards.

This runner will be deployed at the Zala Hydropower Station in Tibet. Constructed by Datang Tibet Energy Development Co., Ltd., the Zala Hydropower Station is a key project for the national “Tibetan Electricity Transmission” initiative and is recognized as the world’s most challenging Francis hydropower project currently under construction. The station will be equipped with two 500 MW Francis turbine units, which are the largest in single unit capacity and technically the most difficult in the world.

A National Powerhouse! World's First Francis Turbine Runner with Maximum Single Unit Capacity Successfully Developed

Analysis: The development of this ultra-large capacity Francis turbine runner represents a significant leap forward in China’s hydroelectric equipment manufacturing capabilities. The combination of high head and large capacity presents immense technical challenges, particularly in material science, precision manufacturing, and structural integrity. The successful production of this runner not only showcases Harbin Electric Machinery Company’s advanced engineering expertise but also bolsters China’s position as a global leader in hydropower technology. The application of this advanced equipment in the Zala Hydropower Station, a project of immense complexity and strategic importance for Tibet’s energy infrastructure and the nation’s power grid, underscores the practical impact of this technological achievement. This success is expected to drive further innovation in the sector and support the development of more efficient and sustainable hydropower projects worldwide.

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